Stew Mac Diaries 15

My week off has come to an end. I had a great time playing with my son all day, every day as well as getting some around the house jobs done as well (with a little "helper"). When the little tyke was napping, I took the opportunity to get some work done on the Stew Mac project.



I was doing some shopping at a all-in-one store the other day and took my usual swing through the harware department. As luck would have it, I saw the perfect fret hammer out of the corner of my eye. It was the last one (only one?) in stock, so I grabbed it from the shelf and tossed it in my shopping basket (gently tossed it...I didn't want to harm the pinot!). The hammer has the ubiquitous translucent yellow "soft" head and a black rubber "double soft" head. I had the chance to test it out this afternoon.



I cut the fret wire into the appropriate length- 1/4" longer than the fretboard and started by gently tapping each side into place before working from end to end on each fret to seat it in place. I started out quite gently because I didn't want to crack the fretboard but soon found that it took quite some oomph to seat the frets firmly.



Once the frets were seated, I filed down the overhang and added a bevel to the edge of each fret using some 600 grit sandpaper. The instructions call for 150 grit, but I thought that 600 grit silicone carbide would be more appropriate. The 600 grit sandpaper made a smooth bevel in no time flat.



Here is a picture of the fretboard. Keep in mind that the frets have yet to be leveled and polished.



See you next time,



Kanagawa G

Stew Mac Diaries 14

I spent the day recovering at home yesterday by shaping the body of the uke. I planed the excess wood down to a hair's breadth of the body and sanded the rest off with 80 grit sandpaper. I found that sandpaper wrapped around a thick wooden dowel (3/4 to 1 inch) works the best. Unfortunately, my wooden dowel was attached to a laundry rack. I'll have to do some explaining later on...

Here is a full body shot. The label is actually centered below the soundhole, I just took this picture from slightly off vertical to try to avoid glare from the flash.

Keep in mind that these are of the rough, unfinished wood.

This should give you some idea of the bowed back. The ukulele is laying on its face in this picture.

This picture shows the body taper. The tail is slightly thicker than the neck (about 7mm).

Next up, the fretboard!

See you next time,

Kanagawa G

Stew Mac Diaries 13

Well it has been a crazy week or so since my last entry.

This coming week is the "O-bon" holiday in Japan where people return to their ancestral homeland to visit family graves and welcome the spirits of the dead back among the living for a week. There are all kinds of festivals with fireworks, dancing, barbecues, you name it. This alsom means that every possible means of transportation is twice as expensive and four times as crowded. Needless to say, the Kanagawa G family will be staying put.

I woke up this morning to find that I am covered in some strange kind of itchy, watery blister. At first I thought it was a few bug bites, but was surprised (and shocked) to find myself covered in them. BOY DOES IT ITCH! What a way to start a week off! Seeing as it is Sunday, the skeleton crew at the local hospital wasn't much help and I will visit a dermatologist tomorrow if they are open (it's a holiday- remember?). Not fun. Not fun at all.

I took my mind off my itchy red bumpy friends this afternoon by trimming the back braces, applying the label and gluing the body together. If all goes well, I'll be trimming the body and working on the fretboard tomorrow.

See you next time (scratch, scratch)

Kanagawa G

Stew Mac Diaries 12

My label design is complete! This is the first of hopefully many "Maun" ukuleles.

I wanted to use the following elements in the label to reflect different elements of my life:

1) The moon- "Moon viewing" is a popular late summer/autumn event in Japan.

- We live in a place that is named for its view of the moon ("Field where the moon is viewed" in Japanese)

- My son is entralled with the moon, but he pronounces it "maun" (he is 1 year 9 mos old)

- I'm pretty much building this at night, so the moon seemed apropos.

2) Mountains

- I enjoy the mountains. I like hiking, camping, looking at the scenery, you name it.

- The mountain in the label represents Mt. Fuji, which both the symbol of Japan as well as a play on my Japanese nickname "Fujiyama Takashi" (guy who's as tall as Mt. Fuji).

3) I wanted to convey the feeling of a summer-evening.

- Purple sky

- Green lettering (bamboo-ish)

- I thought about adding some fireworks, but that seemed too cheesy.

I poked around on the internet and found that there is a frontier town in Botswana named "Maun" that is a famous launching point for safaris. Perhaps I'll write a letter to the mayor and send him a ukulele out of good will. Heck, how about I become the ukulele ambassador to Africa? That would be fun.

Looking at the big image above, I just noticed that the letters are a bit off center. I'll ahve to go back and fix that.

See you next time,

Kanagawa G

Stew Mac Diaries 11

It has been a day or two (or three?) since my last post. I have been keeping quite busy, but the uke project is moving along at a steady pace.

I purchased the materials for the label and am working on finishing up the design. I decided to incorporate a few new elements into the design to really round it out. Hopefully I will have something visual to post here soon.

See you next time,

Kanagawa G

Stew Mac Diaries 10

I was quite busy over the weekend with work and several important around the house fix-it jobs such as taking care of clogged drains, sticky doorknobs, etc. As Red-Green always said, "If they don't find ya handsome, at least they'll find ya handy!"

I glued the face on my ukulele and glued the supports to the back. The supports look crooked in the photo, but they really aren't. I took this picture from a funny angle to minimize the glare from the flash bouncing off of the wooden table.

I hope to shape and insert the soundboard supports and bridge back in the next day or two. I also need to get cracking on the label for the inside. I hope to swing by the store to pick up some high quality paper and acid-free glue so I can print the label and stick it to the back.

I can't wait to do the final shaping of the body!

See you next time,

Kanagawa G

Stew Mac Diaries 9

I have finished shaping the body taper. It is hard to tell from this picture, but there is an ever-so-slight taper from the tail to the neck. I also sanded the purfling around the soundhole and have started to roughly shape the face to glue it to the body.

The tail block has a taper on one end which I believe points toward the face. I want to double check this before gluing the face to the body.

I have been getting encouragement from ukulele enthusiasts from the world over. Thank you for your encouragement and advice! The translation industry is quite competitive, so it is a nice change to hear the kind natured advice of luthiers and players alike. Best wishes, brothers and sisters!

See you next time,

Kanagawa G